The Contact process — making sulfuric acid
Three stages: burn S, oxidise SO₂ to SO₃ (catalysed), absorb SO₃ in water (via oleum).
Stage 1: Burn sulfur in air.
This is highly exothermic and easily achieved.
Stage 2: Oxidise SO₂ to SO₃ (the heart of the Contact process).
Conditions:
- Temperature: . Compromise: forward exothermic so low T favours yield, but too low T → too slow.
- Pressure: . Forward goes from 3 mol → 2 mol so higher P favours forward, but yield is already at — no economic benefit to higher P.
- Catalyst: vanadium(V) oxide (). Speeds reaching equilibrium.
- Excess O₂: shifts equilibrium toward more SO₃ (Le Chatelier).
Stage 3: Convert SO₃ to H₂SO₄ (in two steps for safety).
- Don't pour SO₃ directly into water — it reacts violently and creates choking sulfuric acid mist.
- Instead: dissolve SO₃ in concentrated H₂SO₄ first → forms OLEUM ():
- Then dilute oleum carefully with water:
Net. Sulfur + air + water → sulfuric acid. The oleum step manages safety.
Cambridge tip. Always state ALL conditions for stage 2: temperature, pressure, catalyst.
- Stage 1: .
- Stage 2: , , , .
- Stage 3: SO₃ → oleum → H₂SO₄.
- Don't dissolve SO₃ directly in water — too violent.