The Haber Process
The Haber process synthesises ammonia from nitrogen and hydrogen under carefully chosen conditions — a compromise between yield and rate.
The Haber Process: the industrial synthesis of ammonia.
N₂(g) + 3H₂(g) ⇌ 2NH₃(g) ΔH = −92 kJ/mol (exothermic, REVERSIBLE)
Raw materials:
- Nitrogen (N₂): from fractional distillation of liquid air
- Hydrogen (H₂): from reforming natural gas (CH₄ + H₂O → CO + 3H₂) or from cracking hydrocarbons
Process conditions and justification:
| Condition | Value | Justification |
|---|---|---|
| Temperature | ~450°C | Compromise: lower T → more NH₃ (exothermic reaction favours low T) but too slow. 450°C gives acceptable rate while maintaining reasonable yield |
| Pressure | ~200 atm | Higher pressure favours NH₃ (fewer moles on right side → 4 mol → 2 mol). But very high pressure is expensive and dangerous. 200 atm is a compromise |
| Catalyst | Iron (Fe) | Does not affect yield or equilibrium position — only speeds up rate. Allows reaction to reach equilibrium faster |
Process overview:
- Unreacted N₂ and H₂ recycled back into the reaction vessel
- NH₃ removed by cooling and liquefaction (BP −33°C) as it forms
Yield at 450°C and 200 atm: ~15% conversion per pass. Recycling ensures economical production.
- N₂ + 3H₂ ⇌ 2NH₃. Conditions: 450°C (compromise), 200 atm (compromise), Fe catalyst.
- Lower T → more NH₃ but too slow. Higher P → more NH₃ but too expensive.
- Fe catalyst speeds up rate but doesn't change yield. Unreacted gases recycled.