Match property to use
Each metal's use is dictated by a few key properties.
Copper.
- Property: excellent electrical conductor (best after silver, but cheaper); ductile; corrosion-resistant; doesn't react with water.
- Uses: electrical wires, water pipes, cooking pots (good thermal conductor).
Aluminium.
- Property: low density (light); good electrical and thermal conductor; corrosion-resistant (oxide layer); ductile.
- Uses: aircraft (light → less fuel), overhead power cables (light + conductive — supported on pylons), drinks cans (oxide layer keeps drink fresh), foil for cooking (ductile, conductive).
Mild steel (iron with carbon).
- Property: strong, easily welded, malleable, cheap.
- Uses: construction beams, car bodies, ships, machinery.
Stainless steel (Fe + Cr + Ni).
- Property: corrosion-resistant (Cr₂O₃ layer protects), hard, strong.
- Uses: cutlery, sinks, surgical instruments, kitchen surfaces.
Brass (Cu + Zn).
- Property: hard (harder than pure Cu), attractive yellow shine, doesn't tarnish much.
- Uses: musical instruments, door handles, fittings, screws.
Zinc.
- Property: more reactive than iron (sacrificial protection), low m.p., low cost.
- Uses: galvanising (coating iron to prevent rust), batteries (zinc-carbon), brass.
Worked qualitative. Why is copper used for water pipes but iron isn't, despite iron being cheaper? Iron rusts in contact with water; copper doesn't react. Maintenance cost of iron pipes (replacing rusted sections) outweighs the material savings.
Worked qualitative. Why is aluminium chosen over steel for aircraft wings? Aircraft must be LIGHT. Aluminium has the density of steel, while still being strong enough (especially as an aluminium alloy like duralumin). Lighter aircraft = less fuel = lower running cost.
- Cu: wires, pipes (conductivity, doesn't react with water).
- Al: aircraft, cans (low density, corrosion resistance).
- Mild steel: construction, cars (strong, cheap, weldable).
- Stainless steel: cutlery, surgical instruments (corrosion-resistant).
- Brass: instruments, fittings (hard, attractive).
- Zn: galvanising, batteries.